Machinery
Course Details
KTO KARATAY UNIVERSITY
Trade and Industry Vocational School
Programme of Machinery
Course Details
Trade and Industry Vocational School
Programme of Machinery
Course Details
| Course Code | Course Name | Year | Period | Semester | T+A+L | Credit | ECTS |
|---|---|---|---|---|---|---|---|
| 08831104 | Cutting Tool Technologies | 2026 | Autumn | 3 | 2+1+0 | 5 | 5 |
| Course Type | Elective |
| Course Cycle | Associate (Short Cycle) (TQF-HE: Level 5 / QF-EHEA: Short Cycle / EQF-LLL: Level 5) |
| Course Language | Turkish |
| Methods and Techniques | Lecture, question and answer, discussion, problem-solving, case studies, examination of technical documents and cutting tool catalogs, cutting parameter calculation exercises, visual-based practical activities, and analysis of sample machining problems. |
| Mode of Delivery | Face to Face |
| Prerequisites | There are no prerequisites for this course. Basic knowledge of manufacturing processes, materials science, and technical drawing is recommended. |
| Coordinator | Lect. Mehmet AKSOY |
| Instructor(s) | Lect. Muhammed Emin BOYACIOĞLU |
| Instructor Assistant(s) | - |
Course Instructor(s)
| Name and Surname | Room | E-Mail Address | Internal | Meeting Hours |
|---|---|---|---|---|
| Lect. Muhammed Emin BOYACIOĞLU | T-202 | [email protected] | 7671 | Monday 14.00 - 16.00 |
Course Content
Fundamental principles of machining, cutting tool materials and their properties, high-speed steel, cemented carbide, ceramic, cubic boron nitride, and diamond cutting tools, cutting tool geometry, tool selection, calculations of cutting speed, feed rate, and depth of cut, cutting forces, tool life, surface quality, types and mechanisms of cutting tool wear, tool failure, cutting fluids, chip control, occupational health and safety, analysis of machining problems related to cutting tools, and methods for improving productivity.
Objectives of the Course
The aim of this course is to teach students the cutting tool materials, cutting tool geometries, and operating principles used in machining, and to develop their ability to select appropriate cutting tools according to workpiece materials and manufacturing methods. The course also aims to enable students to calculate cutting parameters, analyze the causes of tool wear and failure, apply occupational health and safety rules, and develop solutions to improve efficiency in machining processes.
Contribution of the Course to Field Teaching
| Basic Vocational Courses | X |
| Specialization / Field Courses | |
| Support Courses | |
| Transferable Skills Courses | |
| Humanities, Communication and Management Skills Courses |
Relationships between Course Learning Outcomes and Program Outcomes
| Relationship Levels | ||||
| Lowest | Low | Medium | High | Highest |
| 1 | 2 | 3 | 4 | 5 |
| # | Program Learning Outcomes | Level |
|---|---|---|
| P4 | Evaluates professional problems and issues independently, using an analytical and critical approach, and proposes solutions. | 4 |
| P12 | Identifies machine elements and materials; selects appropriate manufacturing methods. | 5 |
| P23 | Selects and uses appropriate methods and tools related to occupational health and safety to solve problems encountered in creating a healthy and safe working environment. | 4 |
Course Learning Outcomes
| Upon the successful completion of this course, students will be able to: | |||
|---|---|---|---|
| No | Learning Outcomes | Outcome Relationship | Measurement Method ** |
| O1 | Calculates cutting parameters (cutting speed, feed rate, depth of cut) and chip removal forces; evaluates the impact of these values on tool life and surface quality. | P.4.18 | 1,7 |
| O2 | Develops preventive measures by analyzing the types of wear occurring on cutting tools, their mechanisms, and the causes of tool breakage. | P.4.19 | 1,7 |
| O3 | It offers solutions to increase productivity by evaluating cutting-tool-related manufacturing problems using an analytical approach. | P.4.20 | 1,7 |
| O4 | It explains the structural, mechanical, and chemical properties of cutting tool materials (HSS, carbide, ceramic, CBN, diamond, etc.). | P.12.18 | 1,7 |
| O5 | Selects the appropriate cutting tool and geometry based on the workpiece material and the machining method (turning, milling, drilling, etc.). | P.12.19 | 1,7 |
| O6 | Implements safety measures by selecting OHS methods and safety equipment appropriate for the risks associated with machining and the use of cutting tools. | P.23.5 | 1,7 |
| ** Written Exam: 1, Oral Exam: 2, Homework: 3, Lab./Exam: 4, Seminar/Presentation: 5, Term Paper: 6, Application: 7 | |||
Weekly Detailed Course Contents
| Week | Topics |
|---|---|
| 1 | Fundamental Principles of Machining and Introduction to Cutting Tools |
| 2 | Cutting Tool Materials: High-Speed Steel (HSS) and Cemented Carbide |
| 3 | Ceramic, Cubic Boron Nitride (CBN), and Diamond Cutting Tools |
| 4 | Cutting Tool Geometry, Cutting Angles, and Tool Angles |
| 5 | Cutting Tool Selection According to Workpiece Material and Manufacturing Process |
| 6 | Concepts and Calculations of Cutting Speed, Feed Rate, and Depth of Cut |
| 7 | Cutting Forces, Cutting Power, and Effects of Cutting Parameters |
| 8 | Tool Life, Taylor's Tool Life Equation, and Surface Quality |
| 9 | Kesici Takımlarda Aşınma Türleri ve Aşınma Mekanizmaları |
| 10 | Kesici Takım Kırılması, Hasar Nedenleri ve Önleyici Tedbirler |
| 11 | Talaş Oluşumu, Talaş Kontrolü ve Talaş Kırıcılar |
| 12 | Kesme Sıvıları, Soğutma ve Yağlama Yöntemleri |
| 13 | Cutting Tool Applications in Turning, Milling, and Drilling Operations |
| 14 | Analysis of Cutting Tool-Related Manufacturing Problems, Occupational Safety, and Productivity Improvement |
Textbook or Material
| Resources | Ayata, M. (2026). Kesici Takım Teknolojileri ve Talaşlı İmalatta Karar Metodolojileri. Cinius Yayınları. |
Evaluation Method and Passing Criteria
| In-Term Studies | Quantity | Percentage |
|---|---|---|
| Attendance | - | - |
| Laboratory | - | - |
| Practice | 1 | 20 (%) |
| Homework | - | - |
| Presentation | - | - |
| Projects | - | - |
| Quiz | - | - |
| Midterms | 1 | 30 (%) |
| Final Exam | 1 | 50 (%) |
| Total | 100 (%) | |
ECTS / Working Load Table
| Quantity | Duration | Total Work Load | |
|---|---|---|---|
| Course Week Number and Time | 14 | 2 | 28 |
| Out-of-Class Study Time (Pre-study, Library, Reinforcement) | 14 | 5 | 70 |
| Midterms | 1 | 12 | 12 |
| Quiz | 0 | 0 | 0 |
| Homework | 0 | 0 | 0 |
| Practice | 14 | 1 | 14 |
| Laboratory | 0 | 0 | 0 |
| Project | 0 | 0 | 0 |
| Workshop | 0 | 0 | 0 |
| Presentation/Seminar Preparation | 0 | 0 | 0 |
| Fieldwork | 0 | 0 | 0 |
| Final Exam | 1 | 18 | 18 |
| Other | 0 | 0 | 0 |
| Total Work Load: | 142 | ||
| Total Work Load / 30 | 4,73 | ||
| Course ECTS Credits: | 5 | ||
Course - Learning Outcomes Matrix
| Relationship Levels | ||||
| Lowest | Low | Medium | High | Highest |
| 1 | 2 | 3 | 4 | 5 |
| # | Learning Outcomes | P4 | P12 | P23 |
|---|---|---|---|---|
| O1 | Calculates cutting parameters (cutting speed, feed rate, depth of cut) and chip removal forces; evaluates the impact of these values on tool life and surface quality. | 5 | - | - |
| O2 | Develops preventive measures by analyzing the types of wear occurring on cutting tools, their mechanisms, and the causes of tool breakage. | 5 | - | - |
| O3 | It offers solutions to increase productivity by evaluating cutting-tool-related manufacturing problems using an analytical approach. | 5 | - | - |
| O4 | It explains the structural, mechanical, and chemical properties of cutting tool materials (HSS, carbide, ceramic, CBN, diamond, etc.). | - | 5 | - |
| O5 | Selects the appropriate cutting tool and geometry based on the workpiece material and the machining method (turning, milling, drilling, etc.). | - | 5 | - |
| O6 | Implements safety measures by selecting OHS methods and safety equipment appropriate for the risks associated with machining and the use of cutting tools. | - | - | 4 |