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Course Details
KTO KARATAY UNIVERSITY
Faculty of Engineering
Programme of Mechanical Engineering
Course Details
Course Code Course Name Year Period Semester T+A+L Credit ECTS
MAK5304 Casting Principles and Techniques 4 Autumn 7 3+0+0 3 3
Course Type Elective
Course Cycle Bachelor's (First Cycle) (TQF-HE: Level 6 / QF-EHEA: Level 1 / EQF-LLL: Level 6)
Course Language Turkish
Methods and Techniques -
Mode of Delivery Face to Face
Prerequisites -
Coordinator -
Instructor(s) Asst. Prof. Emre Burak ERTUŞ
Instructor Assistant(s) -
Course Instructor(s)
Name and Surname Room E-Mail Address Internal Meeting Hours
Asst. Prof. Emre Burak ERTUŞ - [email protected]
Course Content
Introduction and classification of casting, casting design, runner and feeder design, Mold materials, properties and molding, Core preparation, Sand mold casting, Gypsum and Ceramic mold casting, Precision casting, Pressure casting, Foam model casting, Wax casting, Continuous casting, Melting and casting furnaces, casting alloys. casting simulations
Objectives of the Course
To be able to design suitable castings using basic sciences and technological tools, to gain the ability to design runners and feeders. To understand the casting methods and differences between them and to choose the method for casting a specific part. To introduce all materials and equipments used in casting.
Contribution of the Course to Field Teaching
Basic Vocational Courses
Specialization / Field Courses
Support Courses
Transferable Skills Courses
Humanities, Communication and Management Skills Courses
Weekly Detailed Course Contents
Week Topics
1 Introduction of casting, Classification of casting methods,
2 Patterns, Module concept in casting
3 Moulding sands and properties
4 Core materials and core production techniques
5 Sand mould casting
6 Shell mould casting, Lost foam casting, Vacuum (V) Process
7 Investment casting and its sub techniques
8 Solidification and nucleation
9 Riser and Runner
10 Riser and Runner Calculations
11 Casting Simulation (Novaccast Software)
12 Casting Simulation (Novaccast Software)
14 Casting simulation
Textbook or Material
Resources Metals Handbook ASM Vol. 15, 2000.
Metals Handbook ASM Vol. 15, 2000.
Evaluation Method and Passing Criteria
In-Term Studies Quantity Percentage
Attendance - -
Laboratory - -
Practice - -
Field Study - -
Course Specific Internship (If Any) - -
Homework - -
Presentation - -
Projects - -
Seminar - -
Quiz - -
Listening - -
Midterms - -
Final Exam - -
Total 0 (%)
ECTS / Working Load Table
Quantity Duration Total Work Load
Course Week Number and Time 0 0 0
Out-of-Class Study Time (Pre-study, Library, Reinforcement) 0 0 0
Midterms 0 0 0
Quiz 0 0 0
Homework 0 0 0
Practice 0 0 0
Laboratory 0 0 0
Project 0 0 0
Workshop 0 0 0
Presentation/Seminar Preparation 0 0 0
Fieldwork 0 0 0
Final Exam 0 0 0
Other 0 0 0
Total Work Load: 0
Total Work Load / 30 0
Course ECTS Credits: 0