Industrial Engineering

Course Details

KTO KARATAY UNIVERSITY
Mühendislik ve Doğa Bilimleri Fakültesi
Programme of Industrial Engineering
Course Details

Course Code	Course Name	Year	Period	Semester	T+A+L	Credit	ECTS
15230309	Manufacturing Materials and Processes	2	Autumn	3	2+1+0	2,5	5

Course Type	Compulsory
Course Cycle	Bachelor's (First Cycle) (TQF-HE: Level 6 / QF-EHEA: Level 1 / EQF-LLL: Level 6)
Course Language	Turkish
Methods and Techniques	-
Mode of Delivery	Face to Face
Prerequisites	-
Coordinator	Prof. Murat DARÇIN
Instructor(s)	Assoc. Prof. Ahmet MERAM
Instructor Assistant(s)	-

Course Instructor(s)

Name and Surname	Room	E-Mail Address	Internal	Meeting Hours
Assoc. Prof. Ahmet MERAM	A-129	[email protected]	7223

Course Content

Atomic structure and manufacturing properties of metals are discussed. Followed by principles and classifications of processes in manufacturing material processing such as casting, forging, rolling, sheet metal working, plastic forming, machining, additive manufacturing.

Objectives of the Course

This course is designed to inform students about various manufacturing processes and materials used in these processes

Contribution of the Course to Field Teaching

Basic Vocational Courses	X
Specialization / Field Courses
Support Courses
Transferable Skills Courses
Humanities, Communication and Management Skills Courses

Relationships between Course Learning Outcomes and Program Outcomes

Relationship Levels
Lowest	Low	Medium	High	Highest
1	2	3	4	5

#	Program Learning Outcomes	Level
P3	In the field of Industrial Engineering, the ability to design a complex system, process, device or product to meet specific requirements under realistic constraints and conditions; Ability to apply modern design methods for this purpose	5

Course Learning Outcomes

Upon the successful completion of this course, students will be able to:
No	Learning Outcomes	Outcome Relationship	Measurement Method **
O1	Statik ve değişken zorlanma durumları için mukavemet bileşeninin tespit edebilir.	P.3.44	1
O2	Makine elemanlarına (kaynak bağlantıları, cıvata bağlantıları, mil-göbek bağlantıları, yaylar, mil ve akslar, rulmanlı yataklar, kaymalı yataklar, kayış kasnak mekanizmaları ve dişli çarklar) ait hesap metotlarını uygulayabilir.	P.3.45	1
O3	Malzemelerin mekanik özellikleri hakkında bilgi edinir ve çekme deneyi sonuçlarını kullanarak malzemelerin akma, çekme, kopma mukavemetleri ile elastisite modülü, süneklik, kesit daralması değerleinin hesaplayabilir.	P.3.46	1
O4	Mühendislik malzemelerinden demir-karbon alaşımları, alüminyum ve bakırın üretimlerini ve bu malzemelerin genel özellikleriyle kullanım alanlarını bilir.	P.3.47	1
O5	Endüstriyel mekanik malzemelerde mukavemet artırıcı işlemlerin (ısıl işlem, yüzey sertleştirme vb.) temelini ve uygulama alanlarını bilir.	P.3.48	1
** Written Exam: 1, Oral Exam: 2, Homework: 3, Lab./Exam: 4, Seminar/Presentation: 5, Term Paper: 6, Application: 7

Weekly Detailed Course Contents

Week	Topics
1	Introduction to Manufacturing
2	The Structure of Metals
3	Manufacturing Properties of Materials, Physical Properties of Materials
4	Metal Alloys; Polymers
5	Fund of metal casting: classification, metallurgical principles, solidification, fluid flow and heat
6	Metal casting processes: sand casting, investment casting, die casting
7	Casting design, materials and economics; Polymer processing: Injection molding
8	Ara sınav
9	Classification of forming processes, Mechanical and metallurgical fundamentals.
10	Bulk and hot-working processes, Rolling, forging, extrusion and drawing,
11	Sheet metal forming. Cutting, Bending, Stamping & Drawing, Presses.
12	Classifications material removal processes, physical essentials. Chip formation. Tools and tool life.
13	Machining processes: Turning, boring, drilling, shaping, planning and machine tools
14	Machining processes: Milling, broaching and machine tools. Abrasive machining processes
15	Nontraditional and modern processes.

Textbook or Material

Resources

"Manufacturing Engineering and Technology"by Serope Kalpakjian & Steven R. Schmid

Evaluation Method and Passing Criteria

In-Term Studies	Quantity	Percentage
Attendance	-	-
Laboratory	-	-
Practice	-	-
Field Study	-	-
Course Specific Internship (If Any)	-	-
Homework	-	-
Presentation	-	-
Projects	-	-
Seminar	-	-
Quiz	-	-
Listening	-	-
Midterms	1	40 (%)
Final Exam	1	60 (%)
Total		100 (%)

ECTS / Working Load Table

	Quantity	Duration	Total Work Load
Course Week Number and Time	14	2	28
Out-of-Class Study Time (Pre-study, Library, Reinforcement)	14	4	56
Midterms	1	20	20
Quiz	0	0	0
Homework	0	0	0
Practice	14	1	14
Laboratory	0	0	0
Project	0	0	0
Workshop	0	0	0
Presentation/Seminar Preparation	0	0	0
Fieldwork	0	0	0
Final Exam	1	32	32
Other	0	0	0
Total Work Load:			150
Total Work Load / 30			5
Course ECTS Credits:			5

Course - Learning Outcomes Matrix

Relationship Levels
Lowest	Low	Medium	High	Highest
1	2	3	4	5

#	Learning Outcomes	P3
O1	Statik ve değişken zorlanma durumları için mukavemet bileşeninin tespit edebilir.	5
O2	Makine elemanlarına (kaynak bağlantıları, cıvata bağlantıları, mil-göbek bağlantıları, yaylar, mil ve akslar, rulmanlı yataklar, kaymalı yataklar, kayış kasnak mekanizmaları ve dişli çarklar) ait hesap metotlarını uygulayabilir.	5
O3	Malzemelerin mekanik özellikleri hakkında bilgi edinir ve çekme deneyi sonuçlarını kullanarak malzemelerin akma, çekme, kopma mukavemetleri ile elastisite modülü, süneklik, kesit daralması değerleinin hesaplayabilir.	5
O4	Mühendislik malzemelerinden demir-karbon alaşımları, alüminyum ve bakırın üretimlerini ve bu malzemelerin genel özellikleriyle kullanım alanlarını bilir.	5
O5	Endüstriyel mekanik malzemelerde mukavemet artırıcı işlemlerin (ısıl işlem, yüzey sertleştirme vb.) temelini ve uygulama alanlarını bilir.	5